This page gives you some detailed photographs of some of the more difficult stages of the kite construction. For a full description of the construction process, you should see the construction notes
Initial Construction | ||
Templates |
Cutting ribs |
Cutting out with cuting wheel |
Cutting wheel and Soldering Iron |
Marking bridle attachment Draw the vee using the template and stitch the cord to the line. |
Modified presser feet The groove in the bottom aids feeding the reinforcement cord |
Attaching bridle reinforcement |
Bridle reinforcement complete |
Cross vent reinforcement - sticky ripstop. |
Tip flare attached to the tip skin An alternative way to make the tips is to sew 2 identical pieces together with the bridle attachment tapes sewn inside. Turn the tips right side out and stitch a second row close to the edge. click here to see the finished "winglet" on a Firecrest v1 |
Tip Flares up close. Notice reinforcement on edges and bridle attachment |
Pinning the first two top skins together |
Gauze attached to the top skin |
Tip skin attached to the second skin and rib |
Tip skin attached to the second skin and rib |
Match up adjacent skins |
Pin skins together |
Pin rib to skins |
Pinning complete. Stitch along the stitch lines |
Stitch bottom skins to gauze. Apply logo with an airbrush |
Stitch ribs to bottom skin Notice the square of sticky ripstop on the bottom skin. |
Preparing to close final tip |
Turn skins inside out and pin |
Pinned and ready to stitch |
Stitched closed. Pull the right way out |
Tip completed and trailing edge finished |
Close-up of trailing edge |
Vent and valve on water-launchable. Reinforce the holes with sticky-ripstop- |
Vent and valve on water-launchable |
Tip flare |
Sealed leading edge on a water-launchable |
Trailing edge vent to release air and sand on a water-launchable. Velcro keeps it closed in flight |
Logo applied (a different kite!) |
Bridling tools | ||
Bridling tools. You also need a tape measure! |
Hook for stitching loops in bridle cord |
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Creation of a knotless loop | ||
Insert sleeving tool into dacron (also works with some dyneema/spectra) |
Hook end into the sleeving tool |
Pull the end through the center |
End pulled out |
Complete loop |
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Making a stitched loop | ||
Making a stitched loop Hook loop of cord into the bridle tool |
Ready to sew |
Use a very short zig-zag stitch along the length of the loop. Ensure the stitches fall in the center of each cord |
Attaching bridle to the kite | ||
Bridle hook Push hook through the skin, around the bridle reinforcement and use it to pull the bridle through |
Bridle attachment point Sticky ripstop between the rib and the skin for extra reinforcement |
Push hook through skin |
Hook bridle |
Pull bridle through |
Knotless loop Insert sleeving loop through center of dacron bridle line and hook the end. Pull it back through the bridle |
End pulled through the bridle line |
Loop completed |
Loop pulled up tight |
Secondary bridles on Firecrest 1 | ||
Collect A lines together and attach to the top secondary. Collect B lines and attach to center secondary. C lines attach to bottom secondary |
A, B and C lines attached to secondary bridle |
Secondary bridle (on left)attached to flying loop (on right). |
Secondary bridle attached to flying loop |
Secondary bridle attached to flying loop |
Flying loop attached to flying line |
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