Construction Sequence

Contents

This page gives you some detailed photographs of some of the more difficult stages of the kite construction. For a full description of the construction process, you should see the construction notes

Initial Construction

Templates

Cutting ribs

Cutting out with
cuting wheel

Cutting wheel and
Soldering Iron

Marking bridle attachment
Draw the vee using the template and stitch the cord to the line.

Modified presser feet
The groove in the bottom
aids feeding the
reinforcement cord

Attaching bridle
reinforcement

Bridle reinforcement
complete

Cross vent reinforcement - sticky ripstop.

Tip flare attached to the
tip skin
An alternative way to make the tips is to sew 2 identical pieces together with the bridle attachment tapes sewn inside. Turn the tips right side out and stitch a second row close to the edge.
click here to see the finished "winglet" on a Firecrest v1

Tip Flares up close. Notice reinforcement on edges and bridle attachment

Pinning the first two top
skins together

Gauze attached to the top skin

Tip skin attached to the second skin and rib

Tip skin attached to the second skin and rib

Match up adjacent skins

Pin skins together

Pin rib to skins

Pinning complete. Stitch along the stitch lines

Stitch bottom skins to gauze. Apply logo with an airbrush

Stitch ribs to bottom skin
Notice the square of sticky ripstop on the bottom skin.

Preparing to close final tip

Turn skins inside out and pin

Pinned and ready to stitch

Stitched closed. Pull the right way out

Tip completed and trailing edge finished

Close-up of trailing edge

Vent and valve on water-launchable. Reinforce the holes with sticky-ripstop-

Vent and valve on water-launchable

Tip flare

Sealed leading edge on a water-launchable

Trailing edge vent to release air and sand on a water-launchable. Velcro keeps it closed in flight

Logo applied (a different kite!)
Bridling tools

Bridling tools. You also need a tape measure!
1. Cutters
2. Bridle loop stitching tool
3. Bridle hook
4. Permanent marker
5. Short, thin sleeving tool


Hook for stitching loops in bridle cord
Creation of a knotless loop

Insert sleeving tool into dacron (also works with some dyneema/spectra)

Hook end into the sleeving tool

Pull the end through the center

End pulled out

Complete loop

Making a stitched loop

Making a stitched loop
Hook loop of cord into the bridle tool

Ready to sew

Use a very short zig-zag stitch along the length of the loop. Ensure the stitches fall in the center of each cord
Attaching bridle to the kite

Bridle hook
Push hook through the skin, around the bridle reinforcement and use it to pull the bridle through

Bridle attachment point
Sticky ripstop between the rib and the skin for extra reinforcement

Push hook through skin

Hook bridle

Pull bridle through

Knotless loop
Insert sleeving loop through center of dacron bridle line and hook the end. Pull it back through the bridle

End pulled through the bridle line

Loop completed

Loop pulled up tight
Secondary bridles on Firecrest 1

Collect A lines together and attach to the top secondary. Collect B lines and attach to center secondary. C lines attach to bottom secondary

A, B and C lines attached to secondary bridle

Secondary bridle (on left)attached to flying loop (on right).

Secondary bridle attached to flying loop

Secondary bridle attached to flying loop

Flying loop attached to flying line

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